Tesla Model S Breaks Crash Test Machine

Mar 06, 2025

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As crash-test boasts go, Tesla is claiming a good one: The roof of its Model S electric sedan is apparently so strong that it broke a testing machine during its independent validation of its government crash-test scores.

Roof-crush strength was just one of the reasons that Tesla says its electric car just came up with a five-star rating in National Highway Traffic Safety Administration testing.

Actually, in its press release Tesla claimed “a new combined record of 5.4 stars,” but there actually is no such government rating. The company said it figured that based on the complicated underlying data and calculations that go into the star ratings and are provided to the individual automakers.

But five stars is NHTSA’s top rating and NHTSA issued this statement on the Tesla release without further comment: “The National Highway Traffic Safety Administration is committed to improving safety on the nation’s roadways. The agency’s 5-Star Safety Ratings program is designed to provide consumers with information about the crash protection and rollover safety of new vehicles beyond what is required by Federal standards. One star is the lowest rating; five stars is the highest. More stars equal safer cars. NHTSA does not rate vehicles beyond 5 stars and does not rank or order vehicles within the starred categories.”

Still, while other plug-in electric models have overall five-star ratings, Tesla’s getting a perfect five stars in each of the three test areas that go into the overall rating is relatively rare.

The 2014 Ford Focus electric also is rated five stars overall and in side-crash testing, but four in rollover and frontal-crash testing. The 2014 Chevrolet Volt is rated five stars overall but has a four in frontal-crash testing. Nissan Leaf is rated four stars overall.

Analysts sound impressed. “Clearly, (Tesla CEO) Elon Musk knows this is how an all-new type of car from an all-new automaker changes minds and wins over skeptics,” says Karl Brauer of Kelley Blue Book. “If they can continue to establish new standards in areas like in-car technology and occupant protection … they are destined to become a fully validated car company.”

Tesla says the car’s electric powerplant was an advantage. The car can be designed with a longer, energy-absorbing “crumple zone” in front due to no gasoline motor up front. Instead, it has storage in front, with the batteries packed underneath and the electric motors in the rear.

Tesla says it also is taking extra precautions for rear-crash safety, which is not in the NHTSA test battery but will be tested at a later date by the Insurance Institute for Highway Safety industry labs. The attention is because the Model S has an optional rear-facing third row of seats for children. Models with the third row get a double bumper.

Tesla says that when its independent lab’s testing press busted, the Model S roof was already withstanding a load of four times the car’s weight without failing.

Tesla says it avoided any specific strategies to gain better scores in the government tests. “After verifying through internal testing that the Model S would achieve a NHTSA five-star rating, Tesla then analyzed the Model S to determine the weakest points in the car and retested at those locations until the car achieved five stars no matter how the test equipment was configured.”

Source USA Today

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Tesla has chosen the location of its latest manufacturing project, a facility that will churn out the Megapack, a large-scale energy storage system for solar energy projects. It has chosen Waller County, Texas, as the location of the new plant, according to a Commissioners Court meeting that occurred on Wednesday, March 5.

Around midday, members of the Waller County Commissioners Court approved a tax abatement agreement that will bring Tesla to its area, along with an estimated 1,500 jobs. The plant will be located at the Empire West Industrial Park in the Brookshire part of town.

Brookshire also plans to consider a tax abatement for Tesla at its meeting next Thursday.

The project will see a one million square-foot building make way for Tesla to build Megapack battery storage units, according to Covering Katy News, which first reported on the company’s intention to build a plant for its energy product.

CEO Elon Musk confirmed on the company’s Q4 2024 Earnings Call in late January that it had officially started building its third Megapack plant, but did not disclose any location:

“So, we have our second factory, which is in Shanghai, that’s starting operation, and we’re building a third factory. So, we’re trying to ramp output of the stationary battery storage as quickly as possible.”

Tesla plans third Megafactory after breaking energy records in 2024

The Megapack has been a high-demand item as more energy storage projects have started developing. Across the globe, regions are looking for ways to avert the loss of power in the event of a natural disaster or simple power outage.

This is where Megapack comes in, as it stores energy and keeps the lights on when the main grid is unable to provide electricity.

Vince Yokom of the Waller County Economic Development Partnership, commented on Tesla’s planned Megapack facility:

“I want to thank Tesla for investing in Waller County and Brookshire. This will be a state-of-the-art manufacturing facility for their Megapack product. It is a powerful battery unit that provides energy storage and support to help stabilize the grid and prevent outages.”

Tesla has had a lease on the building where it will manufacture the Megapacks since October 2021. However, it was occupied by a third-party logistics company that handled the company’s car parts.

The judge, however, opened the door for an expedited trial on Musk’s core claims against the artificial intelligence startup.

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A federal judge has rejected Elon Musk’s push to block OpenAI’s for-profit conversion. The judge, however, opened the door for an expedited trial on Musk’s core claims against the artificial intelligence startup.

U.S. District Judge Yvonne Gonzalez Rogers ruled on Tuesday that “Musk has not demonstrated likelihood of success on the merits” in his request for a preliminary injunction.” The judge flagged Musk’s recent $97.4 billion bid to buy OpenAI’s nonprofit as undermining his “claim of irreparable harm.”

Judge Gonzales Rogers did offer to hold a trial in her California courtroom as early as this fall “given the public interest at stake and potential for harm if a conversion contrary to law occurred,” as noted in a report from the Associated Press. This effectively keeps Musk’s core allegations alive, including breach of contract tied to OpenAI’s nonprofit roots.

Musk, who invested $45 million in OpenAI from its founding until 2018, alleged that the firm violated its founding mission when it shifted its efforts into becoming a for-profit company.

Judge Gonzales Rogers, for her part, had previously questioned why the Tesla and SpaceX CEO invested tens of millions in OpenAI without a written contract. “That is just a lot of money” to invest “on a handshake,” the judge previously noted.

OpenAI has welcomed the court’s decision. The artificial intelligence startup stated that, “This has always been about competition. Elon’s own emails show that he wanted to merge a for-profit OpenAI into Tesla. That would have been great for his personal benefit, but not for our mission or U.S. interests.”

Elon Musk lawyer Marc Toberoff also noted that he is pleased about the judge’s decision to offer an expedited trial on the lawsuit’s core claims. “We look forward to a jury confirming that Altman accepted Musk’s charitable contributions, knowing full well they had to be used for the public’s benefit rather than his own enrichment,” the lawyer stated.

Tesla will likely be safe from the adverse effects of Trump’s tariffs as the company produces its vehicles in the United States.

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United States President Donald Trump’s 25% tariffs on imports from Canada and Mexico are threatening Detroit’s automakers, with Barclays analysts warning of a potential profit hit for Ford, GM, and Stellantis.

Tesla will likely be safe from the adverse effects of Trump’s tariffs, however, as the company produces its vehicles in the United States.

As noted in a Fortune report, one out of four cars sold in the United States are built in either of the two countries. For GM and Stellantis, over a third of their vehicles that are intended for sale in the United States are produced in Mexico and Canada.

The Trump administration’s tariffs could tack on at least $3,000 more per vehicle, Barclays analysts estimated. “Without any adjustment, we estimate it could wipe out effectively all profits for the D3,” the analysts noted.

Auto executives have expressed their reservations about the effect of Trump’s tariffs against Canada and Mexico. In a comment to Fortune last month, Ford CEO Jim Farley noted that if the Trump administration does move forward with its planned import duties, it would cost the U.S. auto industry billions of dollars in profit headwinds.

“We would have to make some major strategy shifts in the U.S., build new plants et cetera, if this persists. Obviously, it’s a devastating impact,” Farley noted.

Tesla could very well sidestep the worst of the tariffs, as the EV maker assembles the vehicles it sells in the U.S. within the country with minimal reliance on Mexican parts. Elon Musk has also noted that Tesla’s planned Gigafactory Mexico has been paused for now.

Tesla’s vehicles, such as the Model Y and the Model 3, have been listed as among the most American-made cars over the years. Tesla’s vehicle production facilities in the United States such as the Fremont Factory and Giga Texas are also among the largest and most productive auto plants in the country.

Overall, Barclays analysts noted that if Trump’s high import duties are left in place, automakers such as Ford, GM, and Stellantis will likely feel a lot of pain. This may be the case even if the tariffs themselves are reduced.

“Given the potential for significant disruption ahead if the tariffs stick, we believe it’s a reminder as to why tariffs of this magnitude are unlikely to stick… Even if the tariffs are scaled back to something more modest (or are used to bring content back to the U.S.), it promises to add cost to vehicles, likely causing inflation,” the Barclays analysts warned.

This is so ridiculous it’s actually almost unbelievable that this is real https://t.co/COf1OYMTjO

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